Custom Embossed Pet/PC Membrane Panel, Graphic Overlay, Control Panel
CHUNYIP's requirements on himself
1.Accurate and strick color matching according to customer's requirement,both Panton and Ral color matching system ,using advanced light box and computer color mataching,we can also do half-tone printing
2.Good material control to make sure all the material are high quality ,all the material we used are Rohns compliant 3.Our engineer will work with customers and reommend specail constrution design to meet customer's desires ,such water proof ,dust proof and anti corrasion and so on
4.Strick quality inspection ,100 % funtional tesiting ,and we can also do specified testing ,such as humility testing ,life expectancy testing ,actuation force testing.
5.We are qualified membrane switch manufacturers. Except membrane switch and touch screen, we can also do different types of assembly,such as membrane switch and touch screen with FPC, PCB ,silicone rubber ,metal backer ,plastic bezel and so on.
6.We can accept small quantity order and offer competitve price.
Dongguan Chunyip Electronic Technology Co., Ltd. production Membrane Keypad Structure
1,4 layers structure: Graphic overlay + Spacer + Circuit(can be PET circuit or FPC circuit) + Back Adhesive
2,6 layers structure: Graphic overlay + Spacer: Dome Retainer + Spacer + Circuit(can be PET circuit or FPC circuit) + Back Adhesive;
3,Other Structure
1. Overlay + Rubber Adhesive + Rubber Keypad + Rubber Adhesive + Retainer + Spacer + Circuit + Back Adhesive;
2. Overlay + Spacer + Retainer + PCB Circuit;
And also there are many other kinds of structures for the interface keypads structure. It based on customer's real needs and we can design the suitable and economical structure for our customer's final application.
ChunYip electronics can customize the production of Super big size membrane switches, membrane keypads, graphic overlays, membrane circuits, LED backlighting membrane switches, LGF backlighting membrane switches, EL backlighting membrane switches, capacitive membrane switches, rubber keypad membrane switches, FPC circuit membrane switches, PCB circuit membrane switches, metal back panel membrane switches, Acrylic/PC back panel membrane switches,, waterproof membrane switch, anti-UV membrane switch, anti-scratch membrane switch, digital printing membrane switch etc. for all the following application areas:
Instrument and meter -- Measuring instrument,Analytical instruments,Navigation instrument,Medical instruments.
Household appliances -- The remote control,Electronic lock,washing machine,microwave oven,rice cooker,audio and video equipment.
Office system -- telephone,fax machine,photocopier,The calculator.
Computer -- Operating keyboard,monitor,printer,plotter.
Electronic toys -- Electronic organ,recreational machines,Electronic target.
The company has passed ISO9001:2015,SGS certification and AAA credit enterprise. We provide customers around the world with capacitance and resistance membrane switches and keyboards, touch membrane switches, silicon rubber keyboards, membrane panels, PCB and FPC combination type membrane switches, as well as the overall solution to provide OEM and ODM switch series products!
Detailed picture of membrane switchThe structural material of the product is adopted
Size: custom
Double-sided adhesive: 3M self-adhesive
Panel material:PET/PC/silica/PMMA/metal/Polyester/Polycarbonate
Panel screen printing: reverse screen printing
Key mode: metal dome (custom)
Line material: PET/PCB/FPC
Line: silver paste ink
Connection mode: Terminal, connector
Connectors: custom
Backplane: metal/acrylic /PC/ plastic
Display light: LED/ backlight tube/light guide
Feature:waterproof/dustproof/anti-static/anti-corrosion/wear resistance/high and low temperature resistance/backlight display/cold light display
Standard parameter table for Membrane Switch | Item | Description | Technical capabilities |
| 1 | Working voltage | <35v(dc)> |
| 2 | Working current | ≤100mA |
| 3 | Touch resistance | 0.5~10Ω |
| 4 | Working resistance | 40Ω~500Ω |
| 5 | Insulation resistance | >100MΩ 250V DC |
| 6 | The base pressure | 125V AC for 1 minute |
| 7 | Operating strength | Flat type 50-500g |
| 8 | Rebound Time | ≤5ms |
| 9 | Working life | Flat type≥500 million times |
| Tactile type≥100 million times |
| 10 | Loop resistance | 50Ω,150Ω,350Ω,Or the user needs to determine |
| 11 | Insulating ink withstands pressure | 100V/DC Reliable service life:>100 million times |
| 12 | Closing displacement | 0.1~0.4mm(No sense of contact) 0.4~1.0mm(Touch type) |
| 13 | Transfer of conductive silver slurry | At 55 ° C, temperature 90%, after 56 hours, the line was 10MΩ/50VDC |
| 14 | Silver pulp line width | ≥0.3mm,The minimum interval0.3mm,Line burrs<1><35v(dc)><35v(dc)><35v(dc)><35v(dc)><35v(dc)> |
| 15 | Pin spacing standard | 2.54 2.50 1.27 1.25mm |
| 16 | Bending resistance of wire | Use D =10mm steel rod to press and roll 80 times |
| 17 | Working temperature | -25ºC~+80ºC90% RH or less |
| 18 | Storage temperature | -40ºC~+85ºC temperature 95%±5% |
| 19 | Test temperature and humidity | +40ºC,90%~95%,240 Hours |
| 20 | Atmospheric pressure | 86 ~ 106KPa printing size deviation ±0.10mm, shape margins unclear knitting difference ±0.1mm |
| 21 | Functional start stroke | Flat type 0.1~0.5mm |
| Tactile type 0.6~1.5mm |
| The printed request: |
| There is no oxidation or impurity on the silver paste line |
| Color deviation ±0.11mm/100mm, insulating ink all covered with silver paste line |
| No ink scattered, writing without imperfection |
| The color difference is not more than 2 |
| No creases or paint |
| Transparent window transparent clean, uniform color, no scratches, pinholes, impurities. |
| Stable structure, long use time, key life in more than 1 million times, insulating ink all covered silver paste line, product color difference is not more than two levels, no ink powder, printing size deviation ±0.10mm, the appearance of the edge line is not clear woven difference ±0.1mm, no creases, paint off, uniform color, no scratches, pinholes, impurities. |
Our advantages
Gate display / Reception
Front Door of ChunYip Factory Building
ChunYip located on 19 Xingye Fifth Street, Xiabian Community, Changan Town, Dongguan City, Guangdong Province, China 523877
Gate display and Reception of ChunYip
Reception of Chun Yip Electronic Technology Company Limited & Gate of the factory give any visitors of very good environment and mood.
semi-auto screen printing machines
We have 7 semi-auto screen printing machines and 1 large semi-auto screen printing machines to provide reliable screen printing support for all design requirements for our graphic overlay and PET circuit printing.
Screen Printing Room
In addition to eight semi-automatic screen printing machines, Chunyip screen printing room is a 10000 level clean room, which is equipped with film exposure room and ink adjustment room, one Ultraviolet drying machine and one Infrared drying machine. There is also an Curing oven room with three Curing oven
Die Cutting Machine and punch
ChunYip have 2 sets of Die Cutting machines, 3 sets of punch machines, 2 sets of hot press machines and 2 sets of Cutting machines
Auto Punching Machine
ChunYip also has a Auto Punching machine can make fast Auto punching process which can increase our efficiency much.
Membrane switch assembly room
The cover layer, gasket and circuit are packaged together to form a complete laminate film switch.
Membrane switch testing room
Testing production of high quality film switch products, equipped with a variety of testing equipment,
Cooperative customer
Chun yip has more than 20 years of OEM and ODM technical services, providing one-stop solutions for cooperative customers, and we have been providing the best quality service for more than 100 stable customers around the world, and providing r & D, design, production and other services.Customer visitChun yip has more than 3000 square meters of factory, and many high-quality customers come to consult and inspect the factory and cooperate with us every month. With more than 20 years of customized production experience, we have attracted foreign customers to visit the factory in person, and we also provide the best quality products and services for these customers.exhibition activitiesWhen there are exhibitions around the world, Chun yip will take an active part in bringing our products with technology to solve various problems for customers who are troubled by membrane switches around the world.About us:
Dongguan Chun Yip Electronic Technology Co., Ltd. was established in 2000, with 20 years of experience focusing on the production and development of switches, film panels, film key products applicable in various fields. Provide membrane switch OEM/ODM solutions for each regional customers. The plant is certified by the ISO9001:2015 system to ensure the reliability of our production and supply chain. Products shall be inspected and tested before packaging and shipment to reduce the quality guarantee of defects.
We are committed to providing you with the following services:
1. uses silk printing, offset printing, digital printing and other perfect panels
2. produces quality Membrane switches including shrapnel, patch LED, capacitance, resistance, diodes
3. design has anti-static, chemical, ultraviolet quality film switch and control key boards, including scratch, waterproof, which can maintain more than 1 million life in a harsh environment
4. combines quality film switch and control keypad with PCB/FPC/RUBBER KEY/FFC/ metal back plate / plastic housing
5.. Provide planar, convex, shrapnel, film bubble with good feel quality film switch and control key pad
The following are our physical factories and workshops
> Pre-Sale Support:
1) Communicate with customers carefully for all requirements and specifications;
2) Give our design improvement suggestions to customers;
3) Provide several different solutions for our customers to comparision;
4) Design the engineering artwork for customer's approval;
5) Provide relevant materials datasheets and certificates.
> CHUNYIP after-sales service includes:
1)Communicate with customer before the shipment and help customer to select a high cost performance of shipping method;
2)Use the best packing method to ensure the economical shipping fees and also protect the products well;
3)After shipped out the products, we will inform customer in time and tell the express tracking number to them so that they can trace the packages;
4)After customer received goods, follow up the goods quality timely;
5)If the customer met some assembly problems, our engineers can provide the technique support on line or at customer's factory;
6)If the delivered products have quality problems, and if the quality problems were really caused by CHUNYIP, then we can make the replacement production for customer at once and the replacement production will be at the top priority.
I. Membrane switch structure
A, panel: face layer with identification product logo, graphics, control keys and so on;
B, adhesive: double-sided tape connecting panel and line layer;
C, line: conduct line distribution according to the product requirements, so as to achieve some function;
D, back adhesive: double-sided adhesive that fits the film switch and injection shell or other adhesive.
II. Characteristics of the membrane switch
A, shape is beautiful and novel;
B, small volume, thin thickness, light weight, conducive to computer keyboard to light, thin, short, small and other directions;
C, moisture-proof, dust-proof, oil prevention and harmful gases, strong sealing, acid and alkali seismic resistance;
D, long life and No easy bending.
III. Classification of membrane switches
A, flexible film switch: the mask layer, isolation layer and circuit layer of the film keyboard consists of films of different properties;
B, hard film keyboard: the graphics and lines of the switch are made on the common printed circuit complex copper plate;
C, flat film keyboard: The key on the film keyboard indicates the position, shape and size of the key body in different colors.
IV. Application of membrane switch
1, industrial control field: applied in electronic measuring instruments, computer control, digital machine tool, industrial controller, industrial equity device, energy Measurement, automotive electronics, etc.
2, household appliances field: applied in air conditioning, washing machine, induction cooker, microwave oven, rice cooker, soybean milk machine, etc
3, health care devices: for fitness devices, electronic blood pressure meters, treatment instruments, medical equipment, testing equipment, etc.;
4, Consumer Electronics: toy phones, dance blankets, remote controlled cars, other consumer electronics, etc.
V. Printing indicators
1, print size deviation ± 0.10mm, External border unclear aberration ± 0.1mm
2, set color deviation ± 0.11mm/100mm, Insulation ink compound silver slurry line
3, has no loose ink and no incomplete handwriting
4, color aberration is not greater than the secondary
5, shall not be creased or painted
6, transparent window transparent and clean, uniform color, no scratches, pinholes, impurities.
FAQ:
1. Are you a manufacturer or a trading company?
A: We are the manufacturer and you are welcome to visit our factory and provide videos and pictures for you to check.
2.What kind of membrane switches we can produce?
A: large film switch, film keyboard, graphic cover, film circuit, LED backlight film switch, LGF backlight film switch, EL backlight film switch, capacitor film switch, rubber film switch, rubber keyboard, FPC circuit film switch, PCB board film switch, metal backlight film switch, acrylic / PC backplane film switch, waterproof film switch, UV film switch, scratch film switch, digital printing film switch, etc.
3.What kind of documentation is required for membrane switches, rubber keyboards, and PCB assembly?
A: membrane switch: requires CorelDraw or Ai or CAD vector drawing required;
Rubber keyboard: the structure needs 3D drawing, graphic printing drawing;
Bacterial files for PCB or FPC, BOM list, test methods;
4.How to place an order and quote?
Information is required as follows:
(1) Drawing, photos, requirements and quantity
(2) Cover layer dimension:custom
Material: PET/PC/FPC/PCB/PMMA/Silicone/Metal
Binder: 3M467/3M468
Button: embed flat metal silicone rubber adhesive
LED: Yes / No
It is best to send us design drawings or samples along with other detailed data and then we will customize the membrane switch to your request.
5.so free sample policy?
(1) Free samples: If you pay the shipping fee, we can provide you with free similar samples.
(2) Custom sample: drawings, requirements and quantity can be provided, we quote.
6.What is our way of transportation?
A: by small weight, transported by FedEx and UPS, DHL, TNT express; by heavy weight, transported by sea or aircraft, and shipped as directed by the customer;
7.How to guarantee after-sales service?
A: We will track the process to ensure smooth shipment to you. If any problems arise, we will offer you the best solution.
8.What are our terms of payment?
A: for new customers, we will be 50% in advance and the rest 50% before shipping. For long-term cooperative customers, our monthly report;
Pls send us your drawing or data sheet then we make production file for your approval.
